From Prototype to Production: Magnesium Manufacturing That’s Built for Performance
We help design and R&D teams reduce weight, consolidate assemblies, and cut cost with magnesium—across casting, machining, extrusion, and forging.
30–50% weight reduction potential vs steel/aluminum (application dependent)
End-to-end capability: DFM → tooling → production → testing
Aerospace & defence-grade quality systems (certifications & traceability)
Share a STEP/IGES + target quantity. We’ll respond within 1–2 business days.
Which Capability Do You Need?
Magnesium High Pressure Die Casting
High volume, tight repeatability, strong cost-down at scale.
Magnesium Sand Castings
Best for larger parts, low-to-mid volumes, fast tooling.
Magnesium Gravity Die Castings
Better surface finish & repeatability for mid-volume production.
Magnesium Forgings & Extrusions
Highest mechanical properties for critical load parts.
Magnesium CNC Machined Parts
Prototype and precision machining from billet/cast/forged stock.
Magnesium Raw Material & Custom Alloys
Ideal for Research, Academia and teams working on New IP.
Magnesium Sand Castings
Best for: Large parts, complex geometry, low-to-mid volumes
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Why Teams Choose it?
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Cost-effective tooling for early production
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Great for larger envelopes and thick sections
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Faster iteration cycles for design changes
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Typical parts
Instrument housings, brackets, enclosures, prototypes from cast blocks
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Alloys being Sand Casted by Us:
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AZ91
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AZ80
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ZE41
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Any Custom Composition Alloy
Magnesium Gravity Die Castings
Best for: Medium volumes + better finish and consistency than sand
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Why Teams Choose it?
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Better dimensional stability and surface finish
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Stronger repeatability for production runs
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Good balance of tooling cost vs output quality
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Typical parts
Covers, housings, brackets, structural parts for drones/robotics
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Alloys being Sand Casted by Us:
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AZ91
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AZ80
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ZE41
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Any Custom Composition Alloy
Magnesium High Pressure Die Castings
Best for: Large parts, complex geometry, low-to-mid volumes
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Why Teams Choose it?
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Cost-effective tooling for early production
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Great for larger envelopes and thick sections
-
Faster iteration cycles for design changes
Typical parts
Instrument housings, brackets, enclosures, prototypes from cast blocks
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Alloys being Sand Casted by Us:
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AZ91
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AZ80
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ZE41
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Any Custom Composition Alloy
Magnesium CNC Machined Parts
Best for: Prototypes, tight tolerances, small batches
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Why Teams Choose it?
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Fast lead times for prototypes
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Excellent tolerances and surface control
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Works from billet, forged blocks, rolled plates, and cast blocks
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Typical parts
Prototype brackets, test fixtures, precision housings
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Alloys being CNC Machined by Us:
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AZ91
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AZ80
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AZ31
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ZM21
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Elektron-21 (E21)
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WE43
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Any Custom Composition Alloy
Magnesium Extrusions
Best for: Structural profiles, long parts, lightweight frames, Wrought Material, Aerospace/Defence Parts
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Why Teams Choose it?
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High strength-to-weight in profile form
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Efficient for long geometries
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Great for structural rails, frames, heat management designs
Typical parts
Aerospace/defence profiles, lightweight frames, structural members
Alloys Options in Extrusions:
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AZ91
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AZ80
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AZ31
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AZ61
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WE43
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Pure Mg
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Any Custom Composition Alloy
Magnesium Forgings
Best for: Critical load parts needing superior mechanical properties
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Why Teams Choose it?
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Higher mechanical performance vs cast
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Better fatigue performance for certain use cases
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Strong option for high reliability parts
Typical parts
High-load brackets, structural connectors, aerospace-like applications
Alloys Options in Forgings:
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AZ91
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AZ80
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AZ31
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ZK60
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WE43
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Any Custom Composition Alloy
What Magnesium Alloys Actually Do for Your Design
Massive Lightweighting - Reduce part weight by 30–50% compared to aluminium and even more versus steel. Improve range, acceleration, handling and ergonomic comfort.
Thin-Wall Castability & Design Freedom - Design thin-wall, complex parts that flow well in die casting. Combine multiple machined or fabricated parts into a single casting with integrated ribs, bosses and features.
Built-In EMI/EMC Shielding - Electrically conductive magnesium alloys provide strong EMI shielding, often allowing you to remove separate shields or coatings and simplify your assembly.
Better NVH Through High Damping - Magnesium naturally absorbs vibration. That means quieter, more stable systems, less noise and improved comfort and durability.
System-Level Cost Advantages - Even if alloy price is similar, you win on part consolidation, reduced machining, faster cycles and lower transport costs due to weight reduction.
Improved Thermal Management - Use magnesium housings and structures as efficient heat spreaders around electronics, LEDs and power modules—without always needing bulky add-on heat sinks.
Is Your Component Right for Magnesium?
Magnesium is not for every part—and that’s okay. The gains are largest when you pick components where weight, integration and performance truly matter.
Not sure if your part qualifies? Send us your drawing or 3D model and our engineers will give you a clear yes/no with reasoning.
We De-Risk Your Switch to Magnesium Alloys
Feasibility & Design Review
You share drawings or CAD and basic load/environment details. We assess if magnesium is suitable, which process fits best, and what gains are realistic.
Design Optimisation for Magnesium
We recommend changes to wall thickness, ribs, fillets, draft, gating and features to balance castability, strength, weight and cost.
Production & Ongoing Support
Once validated, we move into steady production with our certified facilities. We continue to support design updates, cost reductions and new component conversions.
Prototyping & Validation
We build prototypes using sand/gravity casting, HPDC, forging or extrusion + machining. We support you with dimensional checks and performance testing where needed.